Defect Elimination

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The Top 3 Analysis Techniques To Use When Performing a PM Optimization

Performing a PM Optimization is not always as simple as it sounds.  Often a Maintenance Planner will assemble a team of technicians to ask what is value-added and what is missing from a PM Routine.   While these may be good questions to ask before diving into an analysis, or after an analysis, it does not base the answers on data.   Basing the PM Routine on data, not intuition is critical to the long-term success of any organization.

To perform a PM Optimization, there are three main types of analysis to focus on the […]

By |2019-04-19T15:49:38-04:00May 1st, 2017|Defect Elimination, Equipment Strategy, Reliability Engineering, Review RCM|Comments Off on The Top 3 Analysis Techniques To Use When Performing a PM Optimization

Linking Failure Codes To A Proactive Maintenance Strategy

Using Failure Data to Drive Sustainable Improvements

If you are lucky enough to have good failure data history in your CMMS, you are one of the few.  But even if you have the data, can you use it to make a difference to your organization?  Obviously, the data can be used to perform certain reliability engineering analyses, but what can those without reliability engineering experience do with the data?

Bad Actor / Pareto Analysis

Two simple analysis that anyone can use with their failure history are;

  • A Bad Actor analysis is identifying equipment that is […]
By |2019-04-19T15:49:38-04:00April 24th, 2017|CMMS, Continuous Improvement, Defect Elimination, Equipment Strategy, FRACAS, Reliability Engineering|Comments Off on Linking Failure Codes To A Proactive Maintenance Strategy

Collecting Failure Data: A Practical Approach

How to collect the failure data needed to drive improved plant performance.

The first step to any reliability improvement program is to define what data or information will be required to drive defect elimination.  In the previous posts, the following topics were discussed;

All of the topics discussed what data is required and how to structure the data to implement a reliability engineering program or defect elimination process.   Understanding the what, when and why set up and is required to setup a reliability engineering […]

By |2019-04-19T15:49:39-04:00April 17th, 2017|CMMS, Data Standards, Defect Elimination, FRACAS, Reliability Engineering|Comments Off on Collecting Failure Data: A Practical Approach

Understanding ISO 14224: You Guide to Sustainable Defect Elimination

Capture The Right Failure Data to Power Your Defect Elimination Activities

In the petroleum, natural gas and petrochemical industries, great attention is being paid to safety, reliability, and maintainability of equipment.  This is true in any industry and as such the learnings and information found within ISO 14224 can be applied to any industry.

While ISO 14224 was developed for the Petroleum, Natural Gas and Petrochemical industries, the same process can and should be applied in any organization.   When implemented, the right data can be gathered to not only eliminate defects from […]

By |2019-04-19T15:49:39-04:00April 10th, 2017|CMMS, Data Standards, Defect Elimination, Equipment Strategy, FRACAS, Life Cycle Costing, Reliability Engineering|Comments Off on Understanding ISO 14224: You Guide to Sustainable Defect Elimination

How to Setup An Asset Hierarchy

Ensuring the Failure Data Collected Can Be Used To Drive Improvements In Any Organization

ISO 14224 – Equipment Taxonomy

If you were to go into your CMMS and look at the hierarchy and equipment, would it be well laid out and organized?   Would you be able to drill down the to the lowest level of components to know what failures have occurred?  Can you see how pumps are performing across a specific area or the entire plant?  The chances are that for many organizations, this is not possible.   Why is that?  The asset […]

By |2019-04-19T15:49:40-04:00April 3rd, 2017|Asset Identificiation, CMMS, Defect Elimination, Equipment Strategy, FRACAS, Reliability Engineering|Comments Off on How to Setup An Asset Hierarchy